Prospect Machine

Prospect Machine was started in 1999, to expand Lexicon's services provided to the steel mill maintenance industry. Headquartered in Blytheville, Arkansas, Prospect Machine has grown into one the largest contract manufacturing services facilities in the region, providing services to a wide range of industries.

Prospect Machine offers a complete range of machining, fabrication, welding, millwright and field services. We perform both high volume production work and job-shop work. Prospect Machine also offers portable boring and milling for on-site machining.

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Mills & Plants

We have decades of experience in manufacturing and repairs of numerous plant components. Some of the parts & services we have provided:

  • Roll Services
  • Electrode Arm Repair
  • Load Cell Refurbishments
  • Ladle Repairs
  • Segment Rolls
  • Bearing Chocks
  • Axles & Shafts
  • Bucket Arms
  • Roll Tables
  • Coil Car Repairs
  • Field Machining
  • Outage/Millwright Services
  • Maintenance Services
  • Mills & Plants
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Mining & Construction

We provide precision CNC machining for your castings, forgings and weldments.

  • Repairs & reverse engineering
  • Sizes up to 30' and 30 tons. No part too small
  • Small or large production runs
  • Prototype and first article work
  • Wheels
  • Hubs
  • Sheaves
  • Axles
  • Gearboxes
  • Shafts
  • Bearing Housings
  • Spindles
  • Frames
  • Transaxle Housings
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Rail

We have a long history of machining rail parts for various customers. We are AAR certified for axle machining and are pursuing full M-1003 certification.
We provide both small and large production runs, as well as emergency services.
We provide precision CNC machining for your castings, forgings and weldments.

  • Repairs & reverse engineering
  • Sizes up to 30' and 30 tons. No part too small
  • Small or large production runs
  • Prototype and first article work
  • Rail
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Energy

We have decades of experience in fabrication, machining and repair for:

  • Wind Mill Nacelles
  • Valve Bodies
  • Pump Casings
  • Flanges
  • Transmission Boxes
  • and numerous other components used in various power plants, oil & gas and wind
  • Energy

Our large CNC machine capacities, up to 30 feet and 30 tons, allows us to handle a wide range of machining.
We also provide extensive repair and millwright services for related components such as shafts, pillow blocks, valves, flanges, tanks & vessels, etc.

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Agriculture

We provide precision CNC machining for your castings, forgings and weldments.

  • Repairs & reverse engineering
  • Sizes up to 30' and 30 tons. No part too small
  • Small or large production runs
  • Prototype and first article work
  • Wheels
  • Hubs
  • Sheaves
  • Axles
  • Gearboxes
  • Shafts
  • Bearing Housings
  • Spindles
  • Frames
  • Transaxle Housings
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General Industrial

We have a long history of meeting demanding requirements for various industrial applications.
Machined castings, forgings and fabrications per your drawing and material specifications.

We have experience in:

  • Industrial Refrigeration
  • Forestry
  • Pumps
  • Valves
  • Drive Components
  • Machine Components
  • Industrial
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Precision CNC Machining

  • Highlights:
  • Tolerances to +/- .0005"
  • Small to large part size (up to 30' and 30 tons)
  • CNC Lathes, Mills, Boring
  • Small to large production runs
  • Emergencies
  • Field services
  • Technology:
  • Part Maker
  • MasterCam
  • AutoCad
  • Solid Works
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Fabrication and Assembly

Burning, welding, repairing small or large fabrications, castings or forgings.

  • Industrial repair – your site or ours
  • Complex part fabrication
  • Small and large production runs
  • Assembly operations
  • Vibratory & thermal stress relief
  • Surface grinding
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Roll Services

  • New and used rolls up to 62" diameter and up to 240" long
  • Close tolerance machining
  • Single or multi piece run
  • Roll overlay cladding and refinish
  • Journal repair and/or replacement
  • Hard facing overlays with or without finished machining
  • Re-profile used rolls
  • Hard turning D-2, 52-100, and other tool steels
  • Complete roll teardown and rebuild including:
  • Bearings
  • Bearing Housings
  • Couplings
  • Sprockets
  • Water testing on water cooled rolls
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Millwright & Outage Services

  • In house or on site repair services
  • Scheduled mill maintenance shut downs
  • Machinery moving and installation
  • Process line modification and maintenance
  • General demolition and dismantle
  • Alignment of shafts, motors, gearboxes, and pumps
  • Machine repair due to breakdown
  • Rebuild equipment
  • Machine setup and alignment
  • Teardown and inspection services
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Maintenance & Repairs

Repairs, stress relieving and CNC machining of your castings, forgings, weldments and assemblies

  • Disassembly & assembly in field
  • Thermal & vibratory stress relief
  • Reverse engineering & prototyping
  • Field repairs & machining
  • Periodic maintenance services
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Quality & Lean Philosophy

Quality Certifications

Beginning with a comprehensive 5S program, PMC launched its transition to a Continuous Improvement culture in 2012.

We are also implementing a visual factory environment, Lean training, operator preventative maintenance, and a number of other Lean tools to enhance our performance and our customers' satisfaction.

We earned AAR certification in 2012 and are now pursuing full M-1003 certification.

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Capabilities & Equipment

Prospect Machine Equipment List

  • LUCAS 6" SPINDLE CNC HORIZONTAL BORING MILL-TABLE TYPE W/ ACRAMATIC 950 TOUCH SCREEN CONTROL- 159" X 78" PLAIN TABLE W/ 78" X 62" AIR LIFT ROTARY TABLE, 156" X AXIS TRAVEL, 120" Y AXIS TRAVEL, 78" COMBINED W AND Z AXIS TRAVEL.
  • ACCESSORIES: AIR LIFT ROTARY TABLES, SPINDLE SUPPORT AND RIGHT ANGLE HEAD.
  • TOS 5" SPINDLE CNC HORIZONTAL BORING MILL-TABLE TYPE W/ FANUC 16M CONTROL - 72" X 72" BUILT IN ROTARY TABLE, 136" X AXIS TRAVEL, 78" Y AXIS TRAVEL, 72" Z AXIS TRAVEL.
  • UNION 5" SPINDLE CNC HORIZONTAL BORING MILL- FLOOR TYPE W/FANUC 16M CONTROL- 10' X 30' FLOOR PLATES, 396" X AXIS TRAVEL, 120" Y AXIS TRAVEL, 52" COMBINED W AND Z AXIS TRAVEL. ACCESSORIES: AIR LIFT ROTARY TABLES, SPINDLE SUPPORTS AND RIGHT ANGLE HEADS.
  • BORING MILLS SUPPORTED BY 35 TON AND 20 TON OVERHEAD CRANES WITH 30 FT. HOOK HEIGHT.
  • MAZAK AJV 50/80 VERTICAL MACHINING CENTER W/ MAZATROL M32 CNC CONTROL- 80" X AXIS TRAVEL, 50" Y AXIS TRAVEL, 22" Z AXIS TRAVEL.
  • MAZAK MTV 550 TWIN PALLET VERTICAL MACHINING CENTER W/ MAZATROL M32 CNC CONTROL- 62" X AXIS TRAVEL, 24" Y AXIS TRAVEL, 22" Z AXIS TRAVEL.
  • 2-MAZAK AJV 18 VERTICAL MACHINING CENTERS W/ MAZATROL M32 CNC CONTROLS- 32" X AXIS TRAVEL, 20" Y AXIS TRAVEL, 18" Z AXIS TRAVEL.
  • MAZAK AJV 50/80 TWIN PALLET VERTICAL MACHINING CENTER W/ MAZATROL M32 CNC CONTROL- 80" X AXIS TRAVEL, 50" Y AXIS TRAVEL, 22" Z AXIS TRAVEL.
  • MACHINING CENTERS SUPPORTED BY 2- 20 TON OVERHEAD CRANES W/ 24' HOOK HEIGHT.
  • DAEWOO PUMA 350L LATHE W/ MITSUBISHI MELDAS 520L CNC CONTROL- 15" HYDRAULIC CHUCK, 22" MAXIMUM TURNING DIAMETER, 80" CENTERS.
  • MAZAK QUICK TURN 18 LATHE W/ MAZATROL T-32 CNC CONTROL- 10" HYDRAULIC CHUCK, 14" MAXIMUM TURNING DIAMETER, 40" CENTERS.
  • HANKOOK ROLL LATHE W/ FANUC 18T CNC CONTROL– 65" SWING OVER BEDWAYS, 52" SWING OVER CROSS SLIDE, 240" CENTERS. DEEP HOLE BORING.
  • MAZAK SLANT TURN 80 LATHE W/ FANUC 11T CNC CONTROL-24" SMW CHUCK W/9.75" THRU HOLE, 42" SWING OVER BEDWAYS, 36" MAXIMUM TURNING DIAMETER, 160" CENTERS. ACCESSORIES: DEEP HOLE BORING, STEADY RESTS.
  • MAZAK SLANT TURN 60-N LATHE W/ MAZATROL FUSION 640T CNC CONTROL- 24"CHUCK, 40" SWING OVER BEDWAYS, 32" MAXIMUM TURNING DIAMETER, 160" CENTERS. DEEP HOLE BORING.
  • MAZAK SLANT TURN 450 LATHE W/ MAZATROL FUSION 640T CNC CONTROL- 20" SMW AUTOBLOCK CHUCK W/ 7.3" THRU HOLE, 25" MAXIMUM TURNING DIAMETER, 80" CENTERS.
  • MAZAK SLANT TURN 40 LATHE W/ MAZATROL T-32 CNC CONTROL- 15" HYDRAULIC CHUCK, 20" MAXIMUM TURNING DIAMETER, 60" CENTERS.
  • MAZAK SUPER QUICK TURN 350 LATHE W/ MAZATROL T-32 CNC CONTROL- 12" HYDRAULIC CHUCK, 8" HYDRAULIC STEADY REST, LIVE TOOLING IN TURRET (BOTH HORIZONTAL AND VERTICAL), 18" MAXIMUM TURNING DIAMETER, 60" CENTERS.
  • LATHES SUPPORTED BY 35 TON OVERHEAD, 20 TON OVERHEAD, AND 2 TON JIB CRANES.
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